Warehouse Slotting
Parts distributor transitions a distribution center with an optimized forward-pick area.
A parts distributor engaged SCPI to design an optimized forward-pick layout and slotting plan ahead of a fast-approaching distribution center transition, where inconsistent SKU data and undefined storage needs threatened go-live readiness.
This project produced a greenfield slotting model covering refined line activity in the forward-pick area and enhanced active inventory cube, with tailored storage media and a built-in re-slotting cadence to keep performance on track post-launch.
Challenge
- The client was preparing a rapid DC transition and needed an executable forward-pick and storage plan.
- Key gaps included inconsistent SKU attributes (dimensions/UOM/handling) and uncertainty around racking, shelving, and material-handling needs to support picking flow.
Approach
- Built a 3D slotting model from validated layout dimensions and cleaned SKU and order data.
- Modeled multiple scenarios to deliver a location-level slotting plan with equipment recommendations.
Results
- Forward-pick covers 87% of line activity.
- Slotted 80% of the active inventory cube.
- Storage media designed for execution.